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| Published：2020.04.15 News Sources：Qingdao Gute Ship Supplies Co., Ltd. Views： | |||
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Chinese shipbuilding companies join forces to build a digital safe shipyard
Recently, at the headquarters of China Merchants Industrial Group Corporation, the "Intelligent Safety Platform" construction plan proposed by Shenbo Company, the eleventh research institute of China Shipbuilding Corporation Limited, passed multiple rounds of deliberation and finally won the bid for the safety production management of China Merchants Industrial Group. System project. The two parties will deepen cooperation and build a large data center for the safety management and control of China Merchants Industrial Group through the construction of an intelligent security platform. Based on this platform, it is possible to achieve safe production group management and control, and ultimately standardize the management of the safety production work of each base of China Merchants Industrial Group Control security risks. 
New situation, strict requirements Safety production is a prerequisite for the development of an enterprise. Safety management is an important part of enterprise production management. Its objects include the state management and control of all people, things, and environments in production. It is a dynamic management process. Shipbuilding is a high-risk industry. In the actual production process, the work area is densely staffed, the construction environment is complex, and there are many safety risk factors. In all management work of shipbuilding enterprises, safety management is very important, which is the basis for the stable development of enterprises. In recent years, domestic shipbuilding companies have continuously improved their R & D and construction capabilities, but compared with advanced shipbuilding companies in Japan and South Korea, there are still certain gaps in research and design, production control, labor efficiency, and informationization. In terms of production safety management and control, the controllability of the safety management during ship construction is not strong. After a preliminary survey of the shipping companies, a large number of personnel are engaged in various production operations at the production site of each enterprise at the same time, which brings great challenges to the company's safety management work and also puts forward higher management requirements. Therefore, shipbuilding companies urgently need to innovate safety management models and improve safety management levels in order to continuously meet the needs of their own development. Faced with the severe security management status, the national “Thirteenth Five-Year Plan” clearly stated that the overall safety production level should be comprehensively improved, the enterprise ’s main responsibility should be strictly implemented, and various measures should be taken to effectively curb major safety accidents and the unit GDP production safety accident The mortality rate dropped by 30%. The “Thirteenth Five-Year Plan” outline also put forward a clear proposal to actively and steadily resolve overcapacity, establish a promotion mechanism with process, technology, energy consumption, environmental protection, quality, and safety as constraints, strengthen industry standards, strengthen access management, and optimize Adjust the industrial structure and accelerate the implementation of the elimination of backward production capacity. It is particularly important for shipbuilding companies to further strengthen safety production management in the shipbuilding industry, establish and effectively maintain safety production management systems, and strictly control various production safety risks. China Shipbuilding Group attaches great importance to safety production. For safety production, all enterprises are required to establish full-process management and control of planning and development, investment and construction, business order reception, technical preparation, production planning, and on-site organization, and compile a strict safety assurance network. Focus on the existing problems of safety risks, safety hazards, safety management, etc., sort out from the aspects of resource investment, staffing, capacity building, command mechanism, supervision system, emergency preparedness, etc., pay close attention to improvement and improvement, change the working mode, and strengthen the management of leading cadres. The ability of the situation and the spirit of responsibility, lay a solid foundation for a moment without relaxing, and improve the ability to ensure production safety. Continue to deepen innovation management With the rapid development of industrial Internet technology, cloud computing, big data, and Internet of Things technologies have been widely used in the industrial field. Facing the safety management problems encountered in the rapid development, China Merchants Industrial Group chose to continue its in-depth cooperation with the 11th Shenbo Company, making full use of the 11th Shenbo Company's specialty and superior professional, in the operation of 5S safety information management On the basis of the system, the industrial Internet plus security is used to build an intelligent safety management and control platform for the core business of safety management and control of shipbuilding. The intelligent safety management and control platform will be further applied and developed on the basis of the 5S safety information management system, mainly working on the following aspects: deepening application of factory general maps, expansion of safety electronic maps, basic information management, and 5S visual depth management , Disposal management of manufacturing process events, management of breach of safety manufacturing, release management, management of routine operation permits, data docking, etc. 
The expansion of safety electronic map refers to the completion of the grid division of the seven companies under China Merchants Industry, the layered management of the area display, the realization of demonstration stations, high frequency areas, restricted area definition reminders, fire equipment, camera identification, berth dynamics Management, application management, etc. to achieve group management of safety management. Basic information management refers to the improvement of basic information settings related to each module, including organizational structure information, personnel information, authority control information, engineering information, basic data, coding information, structure tree configuration information, etc., for template management of production safety requirements information, for Relevant content is maintained, published, and browsed to realize information push, which can be achieved through SMS, APP push, etc., to achieve the purpose of manufacturing safety data analysis. 5S visualized in-depth management refers to the development and improvement of the functions of the existing system, the completion of the risk classification classification definition of the manufacturing process, the risk management and control measures, the risk database, the risk of key equipment and facilities, the participation of everyone in the shoot, the closed-loop tracking of risk issues, Special plans and daily plans to realize statistical analysis of hidden danger data, comprehensive management and control of risks and hidden dangers. The management of incident handling in the manufacturing process refers to the classification management of emergency production technology at the manufacturing site. The personnel at the production site can alarm with one click to complete the visual identification of the electronic map of the alarm information, and the cameras with API interface conditions can be accessed on the electronic map to realize the repair and shipbuilding. Manufacturing process safety event information registration, comprehensive management of manufacturing process event handling process. Safe manufacturing default management refers to the classification of violations and the management of fine rules in the repair and shipbuilding manufacturing process, management of default processing orders based on QR codes, online review (confirmation) of processing orders, reminders of default information, statistics of processing orders, and regular refundable analysis of liquidated damages, Registration, incentive amount management, incentive issuance scope and rule setting management, incentive amount (physical) regular cashing and detailed export, etc. Standardize the management of safety manufacturing breaches, rewards and punishments, and increase the initiative of personnel to participate in safety management. Release management refers to the information management of the in and out personnel, the integration of face recognition attendance machine data, the process management of the in and out materials, and the strengthening of the release management of ships and vehicles. Routine operation license management refers to the management of license types, applications, license approval (application, review, approval, confirmation), printing, application extension, closure and recovery, etc., and the maintenance of the license period information can be maintained to achieve The expiration reminder, combined with the process inspection records, completes the comprehensive management of routine operation permits, ensuring the standardization of production operations from the source. Data docking refers to the completion of data docking with China Merchants Industrial Group's safety information management platform, quality management platform, hidden trouble detection system, supply chain system, etc., and provides various API interfaces for safe production and hidden danger data reporting to realize data interconnection and elimination of information silos. . The intelligent safety management and control platform will further realize the archiveable shared query of safety production rules, laws, regulations and operating procedures, the hierarchical decomposition of safety objectives, and the clear implementation of safety responsibilities to people. The platform provides a hierarchical management view. Based on the factory's electronic map, it can track 6S problems, manage safety hazards, locate personnel and vehicles, emergency systems, equipment and facilities monitoring, dynamic management and control of resource services, operation permits, release management, breach of contract handling, fire protection, and safety supervision. Unified management of other businesses, diversified online safety training, building a big data center for China Merchants ’safety management and control, and at the same time realizing the grouping of safety management and control based on a unified platform, and finally realizing the standardization of the safety management of each base of China Merchants Industrial Group and comprehensively controlling safety risks . Strong combination of complementary advantages China Merchants Industrial Group is a key enterprise in the field of marine equipment manufacturing in China. Headquartered in Hong Kong, it manages nine shipyard legal entities. It has seven shipbuilding and repairing bases in Hong Kong, Shenzhen, Zhoushan, Nantong, Yangzhou, Nanjing, Wuhu, etc., and its business covers the Yangtze River economy. The region, the Yangtze River Delta region and the Guangdong-Hong Kong-Macao Bay area have overseas offices in Singapore, the Netherlands, Italy, the United States and other countries. In recent years, China Merchants Industrial Group has been transforming and developing into the field of ship repair and construction, the scale of production has been expanding, the product structure has been continuously adjusted, and high-tech and high value-added products have been continuously updated, which not only brings opportunities and benefits to enterprises, but also brings safety production. A problem. Facing the severe safety production management requirements under the new situation, China Merchants Industrial Group urgently needs to establish and improve the safety production management regulations and operating procedures, establish a complete safety production standardization management system, evaluate safety production, and use Informatization means to realize safety early warning, dynamic monitoring of production process safety, traceability of safety hazard disposal process, digitization of core and important business of safety management, quantification of safety management and control, to ensure safe production activities in ship repair and construction process, and reduce various types of production process Probability of accidents, to achieve refined and intelligent safety management. The Eleventh Institute is a comprehensive application research institute of military shipbuilding, civil shipbuilding and marine engineering construction technology under the China Shipbuilding Group. It is the technical support unit of the Digital Shipbuilding National Engineering Laboratory and the computer of the China Shipbuilding Engineering Society. The professional committee of the application and the chairman of the Shanghai Shipbuilding Engineering Society Information Technology Professional Committee, the modern shipbuilding model leading group office established by the group company and the safety production technology research center. As a technical support unit of the National Engineering Laboratory for Digital Shipbuilding, Eleven Ships has relatively complete software and hardware conditions for the digital design, manufacturing and management of ships; it has various types of ship 3D design systems and complete software development environment and test environment; It has a strong R & D force in the development and promotion of digital shipbuilding application software, as well as the provision of ship production design services and network and information system integration services. Based on the industry, the 11th Shenbo Company has been developing and promoting digital shipbuilding application software for a long time, providing ship production design services and network and information system integration services, etc., and has accumulated a lot of experience in the development and implementation of ship digital manufacturing application software. In recent years, it has obtained more than 30 software copyrights in related fields and received nearly 10 provincial and ministerial awards. Since 2017, China Merchants Industrial Group and Eleventh Shenbo Company have cooperated on safety production management. Both sides have carried out digital application technology of safety production management based on the Digital Shipbuilding National Engineering Laboratory and China Shipbuilding Group Safety Production Technology Research Center. Research to form a 5S security information management system with completely independent intellectual property rights. At present, the platform has played a good role model in the industry. After a long period of operation and continuous improvement, the 5S safety information management system has been equipped with grid-based factory electronic maps, electronic fences, system and standard visualization, safety plans, problem tracking, hidden trouble investigation, publicity and education, evaluation of rewards and penalties, and release management , Operation license management, credit management, emergency management, 5S security training, occupational health data management, big data analysis, security command center and other functional modules. In 2019, the 5S security information management system was successfully selected as the "2018 Industrial Internet APP Excellent Solution" in the 2019 China (Tianjin) Industrial APP Innovation Application Competition. |
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